Course Details

Evolution from Traditional SCADA to IIoT

Assessment – Evolution from traditional SCADA to IIoT

Key Concepts: CPS, Digital Twins, Cloud-Edge Continuum

Assessment- Key concepts: CPS, digital twins, cloud-edge continuum

IT/OT Convergence and Reference Architectures (RAMI 4.0, ISA-95)

Assessment- IT/OT convergence and reference architectures (RAMI 4.0, ISA-95)

Real-world Case Studies: Process Automation, Discrete Manufacturing, Energy

Assessment- Real-world case studies: process automation, discrete manufacturing, energy

Protocols: Modbus TCP/RTU, OPC UA, MQTT, EtherNet/IP, Profinet

Assessment- Protocols: Modbus TCP/RTU, OPC UA, MQTT, EtherNet/IP, Profinet

Data Ingestion from PLCs, Sensors, and Legacy Devices

Assessment- Data ingestion from PLCs, sensors, and legacy devices

Basics of SCADA, DCS, and HMI Integration

Assessment- Basics of SCADA, DCS, and HMI integration

JSON-SCADA and Unified Namespace (UNS) Overview

Assessment- JSON-SCADA and Unified Namespace (UNS) overview

Linux Commands, Services, Networking (DHCP, DNS, NAT)

Assessment-Linux commands, services, networking (DHCP, DNS, NAT)

Introduction to Docker and Containerization

Assessment-Introduction to Docker and containerization

Edge Deployment Basics with Containerized Apps

Assessment-Edge deployment basics with containerized apps

Networking between Industrial Devices and Edge Gateways

Assessment-Networking between industrial devices and edge gateways

Introduction to AWS, Azure, and GCP in Industrial Contexts

Assessment- Introduction to AWS, Azure, and GCP in industrial contexts

Core services: EC2, IoT Core, S3, Pub/Sub, Functions

Assessment- Core services: EC2, IoT Core, S3, Pub/Sub, Functions

Setting Up Cloud VMs and Basic Storage

Assessment- Setting up cloud VMs and basic storage

Building a Hybrid Cloud-Edge Scenario

Assessment- Building a hybrid cloud-edge scenario

MQTT Brokers: Mosquitto, HiveMQ, EMQX

Assessment- MQTT brokers: Mosquitto, HiveMQ, EMQX

QoS levels, Retained Messages, Last Will, Topics

Assessment- QoS levels, retained messages, last will, topics

MQTT-SN and Security (TLS, ACLs, Authentication)

Assessment- MQTT-SN and security (TLS, ACLs, authentication)

Publishing Telemetry from Sensors and PLCs

Assessment- Publishing telemetry from sensors and PLC

What is UNS and Why it matters for IIoT

Assessment- What is UNS and why it matters for IIoT

Topic Hierarchy and Semantic Modeling (ISA-95 structure)

Assessment-Topic hierarchy and semantic modeling (ISA-95 structure)

Implementation using MQTT Brokers and Node-RED

Assessment- Implementation using MQTT brokers and Node-RED

Integration with SCADA, MES and ERP

Assessment- Integration with SCADA, MES, and ERP

Building Visual Data Flows for IIoT

Assessment- Building visual data flows for IIoT

OPC UA, MQTT, Modbus Nodes and Custom Logic

Assessment-OPC UA, MQTT, Modbus nodes and custom logic

Deploying Node-RED on Raspberry Pi/Jetson Nano

Assessment- Deploying Node-RED on Raspberry Pi/Jetson Nano

REST APIs and Cloud Integration via Node-RED

Assessment- REST APIs and Cloud Integration via Node-RED

Git Basics, CI/CD Concepts

Docker Compose, Docker Hub, Container Registries

Orchestrating IIoT Microservices

Apache Kafka, Azure Event Hub, AWS Kinesis

Stream vs Batch Processing for OT Data

Ingesting Time-Series Data into Cloud Databases (InfluxDB, TimescaleDB)

Data Lake vs Data Warehouse for IIoT

AWS IoT Core, Azure IoT Hub, GCP IoT Core

Device Provisioning, Shadow State, Rules Engine

Pub/Sub, Cloud Triggers, and AWS Lambda

Edge Device Twin and Control from the Cloud

Device Authentication (X.509, PSK)

Secure OTA Updates and Firmware Lifecycle

Cloud IAM, API Gateways, Token-Based Auth

Edge Firewall and VLAN Segmentation

Raspberry Pi, Jetson Nano, BeagleBone for Industrial Edge

OS Options: Ubuntu Core, BalenaOS, Yocto

GPIO Control, Serial/I2C/SPI Communication

Hardware Considerations: Compute, Storage, I/O, Power

Software Stack: Containers, OS, Security

Gateway Provisioning, Remote Monitoring

Lightweight ML Models with TensorFlow Lite

Deploying Pre-Trained models for Predictive Maintenance

Running Edge AI Pipelines on Jetson Nano

Smart Energy Monitoring

Condition-Based Maintenance

Process Anomaly Detection

Smart Dashboards at the Edge

MES Functions and Role in ISA-95

Off-the-Shelf MES vs Custom MES (using open tools)

Data Flow between PLCs, MES, and ERP

Edge-MES Integration using APIs and MQTT

Overview of MES Open Platforms (ErpNext, OpenMES, Custom Dashboards)

Building Basic Production Tracking and Job Orders

Cloud-Hosted MES and Hybrid Deployment Models

Grafana with MQTT, InfluxDB, and TimescaleDB

SCADA Dashboards using JSON-SCADA or Node-RED UI

Industrial HMI Design Principles

Alerts, KPIs, and Trend Analytics

Backup and Disaster Recovery Planning

Monitoring Tools: Prometheus, Telegraf, Nagios

Updating Cloud and Edge Systems

Scaling IIoT Applications